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The Care and Feeding of your Zowada Damascus
Razor.
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Thank you for purchasing one
of my razors. I trust it will provide you
with a lifetime of shaving enjoyment. The following is a short
explanation of how I do things in the shop. It is not the only way to
do it. Others will have their own techniques that work well for them.
Don't be afraid to experiment a little. That's part of the fun of using
a straight razor.
New – Out of the box
Your razor will arrive with
a heavy coat of Classic Razor Oil on the blade
surface. Wipe off all the oil you can using a paper towel or facial
tissue. Be very careful around the edge. The razor is supplied “shave
ready” and will cut you if you are not careful. Try not to cut the
paper while you are doing this. The cellulose and lignin in the paper
are very tough on the edge.
These days, many users are uneasy about the possibility of bacteria on
the blade. If you are one of them, put the blade in boiling water for
five minutes. This will not hurt the temper of the blade. Be sure not
to bang the blade edge on the pot. Also, be sure to protect the handle
material from the hot water and the stove.
For the first few uses, you may notice a black residue coming off the
blade. This is iron oxide left from the etching of the Damascus
pattern. The black layers are slightly pitted during the etching. These
microscopic pits hold the iron oxide. After several uses the black
residue should be completely cleaned out.
Daily Care
Treat your Damascus razor as
you would any other carbon steel razor.
After shaving, rinse the blade with hot water and gently dry with a
towel. Be sure all the water is off the blade. Lately, I have been
applying a very thin layer of Classic Razor Oil to the blade.
This assures
there will be no oxidation, of the edge, before the next use.
The scales require little, or no care. They are treated with a gun
stock oil finish. If you like, you can give them a light coat of a good
wax. I prefer Renaissance Wax.
Stropping
Stropping the blade before
use improves the edge. Usually 30 – 50
strokes on a leather hanging strop will keep the edge in good shape
for weeks. Some prefer to start with a clean linen or hard wool felt
strop, and follow
with the leather. Once the strop will no longer keep the edge smoothly
shaving, it is time for re-honing.
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The start of the stroke on the hanging strop. Pull the
strop tight, don't let is sag.
Pull the blade towards you. Flip the blade over it's back. Push
it back to the top.
Little to no down pressure should be used. Do not rock the blade up on
it's edge.
The back of the blade should be in contact with the strop at all times.
Honing
Zowada razors are designed to be simple to maintain. A minimum of tools
are required to maintain your razor for a lifetime. These would include:
1. Norton
4000/8000 grit water stone - Learn how to lap it.
2. Finishing stone – This could be a: Belgian Coticule, Escher,
12,000 grit Chinese water stone, Shapton GlassStone 16,000 or 30,000,
or
similar ultra fine hone.
3. Balsa Wood Bench Hone(s) – This is optional, but a good idea. I have
two. One is for the Classic White Lapping Paste. The other one is for
the Chromium Oxide Lapping Paste. Charge
the surface with the paste. Wipe
off the excess with a paper towel.
4. Hanging leather strop - I prefer horsehide, English bridle or
latigo.
5. Electrical tape.
Honing Procedures
A. Simple
touch-up - If the
edge only needs a minor touch-up, you can start with the finish hone.
See section B. 4. below. Be sure the hone is lapped flat and in good
condition. Keep the hone
surface wet with water.
The way to think of the finish stone is that it is for polishing only.
If you have any metal removal to do, you will need to use the 4000 or
8000 grit Norton to begin. Which one will depend on how much metal
there is to remove. See “B” below.
The back of the blade should be protected with electrical tape for all
the bench hones. This does two things, it protects the blade back from
being scratched by the hone, and it sets the correct angle for the edge
while on the hone.
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Lay the tape on the blade's back

Fold the tapet over the side of the blade.
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B. Honing Steps
For a complete re-working of
the edge. There is a lot more to do. If
the edge has a minor chip, you would start with step 1 and the 4000
grit Norton. To do general polishing, that you can't do with the
finish stone, start with step 2. For a very minor touch-up, start with
step 3 or 4.
For honing, lay the blade flat on the hone and gently slide it
across. when reaching the other end, roll the blade over it's back and
go back the other way. This constitutes one stroke. It is extremely
important to only use the weight of the razor on the hone. Pushing down
on the razor, to speed things up, or rocking the blade up on it's edge
will ruin the edge geometery.
This is how I'm doing things in my shop , on my razors, as of winter
2009. There are many other techniques that may work as well, or better.
This is just how I like to do it.
1. Norton 4000 - 10 strokes, or
whatever it takes to remove all visible chipping.
2. Norton 8000 - 20 strokes
3. Chinese 12,000, or Escher - 20
strokes
3.a. Optional - Here I like to add two additional
layers
of tape, for a total of three. This increases the angle by about two
degrees, making it easier to get a smooth edge with the final honing.
Use 20 additional strokes with the Chinese 12,000. This is not
considered the traditional way of doing things, but I like it.
Otherwise skip to step 4 and stay with one layer of tape.
4. Escher, or Shapton GlassStone
30,000 - 10 strokes. If you
opted for 3a, leave the three layers of tape.
5. Balsa wood bench
hone with Classic White Lapping Paste (for extra
sharpness) - 15 strokes. Remember to pull away from the edge.
If you opted for step 3a, leave
three
layers of tape.
6. Balsa wood bench
hone with
Classic Chromium Oxide Paste (for extra smoothness) - 25 strokes.
Remember to pull away from the edge.
If you opted for step 3a, leave
three
layers of tape.
7. Hanging strop, treated
with Chromium Oxide
paste, for this step. Don't use any tape. 20 strokes.
8. Hanging strop - 50 strokes on
clean horsehide, English bridle or latigo. No tape at all here either.
The condition of the final edge is a very personal thing. Those that
prefer a very agressive edge will prefer to skip step #6. This will
leave the edge very similar that of a Feather disposable blade. It is
very sharp, yet unforgiving. Nicks and razor burn are a potential
hazard for the beginner. The Chromium oxide, step #6, smooths and
polishes the
edge, resulting in a more comfortable shave.
This is where things get interesting. If you don't have an Escher hone,
you can skip step 4 and go on to step 5. If you don't have an Escher or
Balsa bench hone, you can skip steps 4, 5 and 6. You can also
substitute
a
Spyderco Ultra-Fine, Coticule, or Shapton hone for the Escher. The
variations are endless. It
is really fun to experiment with this and see what you prefer.
The edge on a straight razor is actually quite fragile. It is best to
try and keep anything from touching the edge of your razor, other than:
your properly prepared face and wiskers, strop and hones. A lot of the
"edge testing" that is done can actually damage the edge of a fine
razor. The "thumbnail test", hainging hair test", and "thumb pad test"
are commonly used. These tests are useful during the initial honing of
a razor,
but should not be tried on the finished edge. The best test for a
razor, is to shave with it, on properly prepared wiskers.
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The start of the honing stroke. Gently slide the blade to
the right.
Flip the blade over it's back and go back to the left

The start of the balsa wood bench hone stroke. Gently
slide
the blade to the left.
Flip the blade over it's back and go back to the right. Work away from
the edge.
If you go towards the edge, you will cut the hone, and ruin
your edge.
(This photo is of a leather hone treated with diamond paste. The stroke
is the same on Balsa)
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Long term storage
For long term storage, coat
the blade and scales with a good gun oil or
grease. I prefer RIG gun grease for this as it doesn't evaporate, and
is safe for the wood. Wrap
the razor in a cotton cloth or paper towel. Store in a cool dry place.
Returning the Razor for Service
I am happy to offer honing
service for my razors. Normal honing is
available for a $20.00 fee. Please understand, this is for normal
honing and does not cover chip or rust removal. That would be
considered repair and quoted on an individual basis. For razor honing
service e-mail: info@classicshaving.com.
I am willing to repair razors I've made. If you have damaged your
razor, please call or write for a repair estimate.
Thank you again for purchasing one of my razors. I trust it will
provide you with a lifetime of shaving enjoyment. If you have any
questions or comments, please don't hesitate to write.
Click here for:
Thoughts on Two
Bevel Honing
(Honing Step 3.a)
Zowada
Custom Knives
4509 E. Bear River Road
Boyne Falls, MI 49713
Phone/Fax:
231-348-5416
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