I recently read an article in Blade
magazine re: Damascus steel. One maker of pattern welded steel
indicated that there were really only four types: random, twist, ladder
and a fourth that I forgot (I don't have the article in front of
me). In my reading I have seen other types referred to: wootz,
watered, 8-bar composite, wire, 1000 layered, etc. How many different
types of Damascus are there in your opinion?
Carlos Orellana
The term Damascus steel generally refers to steels having a visible
pattern on the surface. Commonly, two very different procedures are
used to make Damascus: Pattern welding and Wootz.
Pattern welded Damascus is formed using two or more different types of
steel that are forge welded together. These layers are often folded
several times to multiply the number of layers. Then the layers are
manipulated in various ways to achieve different surface patterns.
It is not necessary to use flat bars for pattern welding. . Round and
square bars are often bundled and welded together to achieve various
surface patterns. Even EDM machinery is used to cut different shapes
out of the parent materials which are then forge welded together. These
more advanced welding and patterning techniques are commonly referred
to as "mosaic Damascus". Mosaic Damascus can mean many things to many
people. It is best to ask the maker about the specifics of the
patterning..
The visual patterns available in pattern welded Damascus are endless.
Your list above is a list of visual patterns formed by manipulating the
layers in pattern welded Damascus.
Wootz is formed by melting iron in a crucible. Carbon is then added to
the melted iron. Temperature and time control are critical. Careful
forging of the resulting product will yield bars of steel where the
cementite, iron carbide, has segregated out into visible layers.